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Choosing the Right Monitoring System

CHOOSING THE RIGHT MONITORING SYSTEM

Facilities around the globe are enjoying the safety, cost savings and productivity benefits of condition monitoring. View our webinar to learn about choosing the right level of condition monitoring system for your operation.
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WHY CONDITION MONITORING?

When it comes to condition monitoring, the benefits in terms of safety, cost savings and productivity are huge. Download our whitepaper to find out more.
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Condition Monitoring - Simplified

Don't waste time and money creating a custom parts and software solution to monitor the health of your gearbox. Rexnord's done all the work for you with our Series 1000 Smart Condition Monitoring kits, saving you as compared to a do-it-yourself condition monitoring alternative. Save time and money with all the components needed to quickly set up your system in every kit. Run it as a stand-alone system or integrate it into your existing condition monitoring solution. Simply purchase the kit, connect it and start monitoring - it's that easy.

Every Smart Condition Monitoring Kit includes as standard:

  • Edge Device: Sealed enclosure with smart technology that reads sensor values and sends contextual condition alerts
  • Andon Light: Light indicates overall status of monitored gearbox
  • Sensors: Measure temperature, vibration, oil quality, oil relative humidity and other various monitoring options
  • Local Communications Port: Weather-sealed port that can integrate directly with your EtherNet/IP, PROFINET, or Modbus TCP industrial ethernet network.
  • Mounting Hardware
  • Power Supply
  • IP-67 Rated

Four Ways to Monitor Gearbox Health and Performance

Choose any combination of monitoring options to get alerts on the health of your gearbox

Simple Alerts
 
 
 
Comprehensive Alerts
Andon Light
External Status Display
Intergration with Your Existing Control System
Rexnord Connect Portal
Andon Light

Standard kit offering. Gives green, yellow, red alerts indicating if the gearbox is healthy, needs attention soon, or at risk of downtime.

External Status Display

The optional external status display can be plugged into the edge's sensor network to inform an operator about the current running status of the gear drive or the details causing any alert.

Integration with Your Existing Control System

The edge has a communication port that allows you the ability to communicate sensor values and overall gearbox health directly to your PLC/PAC

Rexnord Connect Portal

Optional Rexnord Connect Portal access is ideal when using the Smart Condition Monitoring System and not integrating into an existing control system. Receive on-screen asset information and contextual, actionable email messages when your gearbox requires attention. Optional cellular communications card for cloud-based software.

SMART CONDITION MONITORING SYSTEM - SERIES 1000

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MODEL 1010

Everything you need for standard condition monitoring. Base level package monitoring overall vibration and oil temperature. Available as a Universal Kit.

MODEL 1020

Add oil analysis to an existing vibration system by monitoring oil quality, RH, temperature, and level. Contact a technical representative to purchase and configure.

MODEL 1030

Everything you need for advanced condition monitoring. Monitor overall vibration, as well as oil quality, RH and temperature. Available as a Universal Kit.

MODEL 1050

Get detailed vibration and gear drive specific insights designed by Rexnord, exclusively for Rexnord gear drives. Contact a technical representative to purchase and configure.

 

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Application        
Falk A+Plus, Y-Unit, and V-Class Gear Drives Y Y Y Y
Universal Kits - most engineered gear drives Y N/A Y N/A
Measurements/Alarms        
Oil - relative humidity, oxidation, aging, life remaining N/A Y Y Y
Oil level N/A Y N/A Y
Oil sump temperature Y Y Y Y
Overall Vibration Y N/A Y Y
Vibration - misalignment, bearing, and gear mesh frequencies N/A N/A N/A Y
Speed N/A Y N/A Y
Motor Current N/A N/A N/A Y
Notifications/Communications        
Local status indication Y Y Y Y
PLC/DCS connectivity via LAN Y Y Y Y
Rexnord Connect Portal via LAN Y Y Y Y
Rexnord Connect Portal via Cellular Model 1110
Includes same measurements and notification as 1010 + cellular capabilities
Model 1120
Includes same measurements and notification as 1020 + cellular capabilities
Model 1130
Includes same measurements and notification as 1030 + cellular capabilities
Model 1150
Includes same measurements and notification as 1050 + cellular capabilities

REXNORD CONNECTED GEAR DRIVES

The Smart Condition Monitoring System - Series 1000 is available for the following Rexnord gear drives. Learn more about our connected gear offering or order your basic 1010 installation kit below.

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V-Class Gear Drive
The Falk V-Class Gear Drive is the standard in gear drives from Rexnord - a drive that's born to lead and bult ot last.
A-Plus Gear Drive
A-Plus Parallel Shaft Gear Drives feature super-rugged designs to meet every operating challenge.
Y-Unit Gear Drive
Falk gear drives benefited from s research, design construction know-how.

INSTALLING YOUR SMART CONDITION MONITORING SYSTEM ON REXNORD GEAR DRIVES

Learn to install the Model 1010 & 1030 Smart Condition Monitoring System without removing your gear drive from service. Want assistance or ready to upgrade? Contact us for support.


Installation Documentation Installation & Upgrade Support

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