Overview

This digitally-connected solution monitors oil health in real-time and detects vibration, load, speed, and throughput, saving hours of manual effort and wait time.

The internet-connected edge device has the capacity to translate product performance data and analytics into alerts and recommended actions - and become a fully predictive model for optimal asset management.

Reduced Downtime & Expedite Recovery

  • Up to $500,000/hr savings by mitigating unexpected gear unit failure
  • 30% to 50% reduction in oil changes
  • On-site routine vibration inspections reduced by up to 95%
  • Deploy technicians when and where they are needed for gear maintenance

Optimize Asset Management

  • Up to $100,000 per unit in long-term storage (LTS) savings in spare gear drive costs
  • Spare gear unit is no longer required, except for critical few

Plug-and-Play Capabilites

  • Gear units are delivered complete with plug-and-play connectivity
  • Unique identity for each gear unit
  • Birth certificate with baseline performance signature
  • 24/7 access to online data, reports, how to videos, CAD drawings, performance specifications and upgrade tools

V-Class Capabilities (sizes 130-180)

Smart Sensors

Monitors oil, vibration, load and speed status

Real-time Data Collection

Immediate feedback stored in the cloud, available on networks, PCs, and mobile devices via IIoT-connected edge device

Predictive Maintenance

Product data/analytics is used to predict an optimized maintenance model, providing advice and recommendations for end users

Local & Remote Status

Highly personalized data collection

Andon Lights

Provide visual status of equipment health and need for scheduled maintenance to local & remote personnel

GPS Locator

Locates gearbox within 50 feet

Benefits

Operational Savings

  • Save on oil sampling costs
  • Fewer supplies and expenses
  • Reduce human resources

Inventory Optimization

  • Efficiently manage spares on site
  • Transparent reporting on product performance and need for maintenance

Minimized Downtime

  • Production efficiency savings
  • Less equipment costs
  • Predictable service life

Secure Data

  • Real-time feedback securely stored in the cloud
  • Available on PCs, networks, and mobile devices
  • IP/EtherNet compatibility

How IIoT Smart Gear Drives Works

Contact an Expert


Optimize your product's lifecycle performance, take advantage of cost savings, and increase productivity. Contact a representative today.