Impressive Capabilities
Our steel casting capabilities are supported by over one million square feet of manufacturing facilities under roof at the main plant location in Milwaukee. We have an impressive collection of steel foundry, machine shop, gear cutting and grinding facilities to offer full service steel casting support and deliver exactly what you need.

Steel Foundry Facilities
Our melting facilities consist of one basic practice electric arc furnace with a 70 ton capacity. We pour carbon and alloy HY-80 (Mil -S -23008 D) cast steels with a casting size of 200 - 100,000# unit ship weight.

Our sweep molding capabilities include 9 permanent and 2 temporary pits. Our no bake (Sodium Silicate) core line can handle a core weight of up to 7,000 lbs. We have a fully staffed pattern shop on site with flasks sizes from 42 inches to 15 feet in diameter.

Our Heat Treating Facilities include six programmable car furnaces with a maximum size of 30' x 24' x 12'. We also have water quenching equipment available with maximum size of 24' x 24' x 11' and 10-25 hp agitators.

We use Nondestructive Testing Facilities that includes a fully equipped materials lab, a 20,000 amp DuoVac Magnaflux machine, dye penetrant inspection and ultrasonic inspection. Radiographic and pattern shop facilities are available.

Machine Shop Facilities
Boring Mills (Serviced by a 100 ton crane) 
     • 1-Vertical 50’ Schiess-Froriep 
     • 1-Vertical 24’ Schiess 
     • 1-Vertical 10’ Cincinnati

Vertical Turrets: 
     • 1-84" Bullard 
     • 1-60" Bullard 
     • 2-54" G&L
     • Numerous Bullard machines from 36" and up

Boring Bars (Horizontal Mills): 
     • 2-6" DeVlieg 
     • 1-8" Ingersoll (serviced by 50 ton crane) 
     • 1-8" Ingersoll 
     • 1-5" G & L 
     • 1-12½" Schiess (serviced by a 100 ton crane) 
     • 1-7" Gray

Planer Type Milling Machines (Serviced by a 50 ton crane): 
     • 1-12' Ingersoll 
     • 2-7' Ingersoll 
     • 1-3' Ingersoll

Lathes-engine: 
     • 1-TCG - 200/8M CNC Poreba Heavy Duty Lathe (70” OD X 33’ Long) 
     • Numerous lathes from 13½" diameter

Grinders: 
     • Cylindrical Grinder 
     • Internal Grinder 
     • Broaching Machines (Horizontal) 
     • Drilling Machines

Heat Treat Capacities - Carburizing Capacity Computer Controlled: 
     • 1-1.8m diameter x 5.5m deep pit furnace 
     • 1-1.8m diameter x 2.8m deep pit furnace (with quench tank) 
     • 1-1.8m diameter x 5.5m deep pit tempering furnace 
     • 3-Super All-Case Furnaces Internal dimensions: 30"W x 30"H x 48"D 
     • 1-Super 36 Furnace Internal dimensions: 38-5/8"W x 36"H x 72"D 
     • 1-Gleason Press Quench To 36" diameter 
     • 2-Eitel Straightening Press 1-40 ton & 1-277 ton 
     • 12-Open fire batch furnaces 
     • Fifteen Large Annealing Furnaces, with the largest measuring 24' x 30'

Gear Cutting & Grinding Facilities
Gear Shaping: 
     • 1-Maag SH1400L; 46' diameter, 50" stroke, 0.56 DP 
     • 1-Maag SH600/1200; 35' diameter, 32.5" stroke, 5/8 DP

Gear Cutters: 
     • 1-30' Hobber (Falk) 
     • 1-18' Hobber (Falk) 
     • 1-5 Meter (Schiess) 
     • 1-3001/4000 Pfauter 
     • 1-Schiess Pinion Hobber 
     • Various Other Gear Hobbers, Shapers and Lappers